Thursday, May 2, 2013

Kind words from Fresco Don May


  • Testimonial‏

Fresco Don (Frescomexico@aol.com)
3/11/2013


To: mexicolder@hotmail.com
Hi Mike,

Just by way of recommendation for Mexicolder refrigeration systems. I have been servicing boat refrigeration systems in Puerto Vallarta since 1995. Many boats, on their way to points south, pass through both Mazatlan and Puerto Vallarta. In all these years, I have never had to service a single Mexicolder installation. If all systems were as good as yours, I would starve to death.
Regards,
Don May
Fresco Marine
Refrigeration Service

Specifications


MexicolderTM

TROPICAL YACHT REFRIGERATION SYSTEM

BASIC SPECIFICATIONS mexicolder@hotmail.com   


*Constant cycling, super efficient, 12 volt direct current, vapour compression refrigeration system. Uses “Ozone Friendly” refrigerant
 HFC 134a. and ester based P.O.E. oil.

*High quality components used thoughout.

*304 stainless steel skid, condenser end plates, fasteners and fan housing. Foot print of skid is 14.25” long x 10.25” wide x 10” high

*Double capacity high volume air cooled condenser with dual cooling fans.

*Copper-phosphorous brazed connections thoughout. Unlike other systems, there are  no mechanical connections to leak.

* Dual speed Danfoss/Secop compressor, draws less than 4.0 amps on low speed and less than 5.0 amps on high speed. Actual tests in a box of 6 cubic feet with 5” of insulation proved an average electrical consumption of less than 1.5 amps/hour with a 24 hour average ambient temperature of 75ºF (23.9ºC)

*White   20ºF (-6.7ºC) evaporator box provides more frozen storage than other popular systems on the market. Cools ice boxes to 15 cubic feet. External dimensions of evaporator are 17.5” long x 8.25” wide x 11” deep.

*Unique snap apart design for electrical components and thermostat.

*Designed & field tested in ambient temperatures over 100ºF (37.8ºC)


Got questions? We have the answers and some Images


F.A.QS.

 Do I need water-cooling for the fridge and freezer?

 No. For the amount of heat/hour the Mexicolder removes from the box, water-cooling is ABSOLUTELY unnecessary, In fact, with a water-cooled system, the energy to power the pump uses more precious amp hours.


We are concerned about the heat from the system warming the interior of the boat in the tropics.



A typical box installation


The radiant heat from sunlight on the deck, cabin and hull far exceed the heat produced by the Mexicolder, in short you won’t notice the difference. Boiling a kettle of water for 2 cups of coffee or cooking creates much more heat than a Mexicolder.

 I have seen keel cooled systems advertised that do not need a fan or a pump, will this work for me?


Yes, we built several prototypes that worked, BUT…….. Nothing comes for free and for this reason Mexicolder uses air cooling, When you are hauled out for underwater maintenance the keel cooling system did not work and when left on it damaged the compressor which is the heart of the system. Imagine being in a boatyard for even a few days and loosing those cold drinks and ice when you need them the most?  Not to mention a freezer full of meat or seafood. In addition to the former you have to bore a 1 ½” hole though the hull and pay for the haul, launch and labor to do so. Even though keel coolers are made of bronze they are still susceptible to stray current corrosion. You don’t need to haul out to install a Mexicolder, or ever need worry about future corrosion issues.  



 There are other systems on the market that use cold plates and high capacity compressors, they cost many times more than a Mexicolder and then there is the install to pay for, so even if cost were not an issue, why wouldn’t I opt for one?


Cold plates are history, they are heavy, and they occupy the well-insulated box space you have supposedly created to store food in!  They are problematic as most require expansion valves with mechanical connections that are prone to refrigerant gas leaks. Often they use a larger compressor and lots of associated and sophisticated control equipment to cool them so that means even more weight in batteries and heavy cables to supply the current. Add to this mélange the solenoid controlled valves, multiple wiring blocks, looms, suction accumulators and suction control valves………so much more to go wrong.  Ask Nigel Calder.  

What about engine driven systems?

In our opinion they are history too. From their first introduction and our personal experiences they were one of the most problematic systems we ever had or have worked on. In short, the operating pressure of the compressor at the end of the cycle is lower than the compressor was designed for in its role as an automotive air conditioning system. This often causes problems with the shaft seal and the system can get shut down due to moisture entering past the seal. The other disadvantage is that you are literally bound to your vessel, as the engine must be started at least once a day. Say goodbye to extended inland trips.




Do you offer “ high tech” digital controls?

No, the simple thermostat does a great job and is trouble free. If you insist, yes, we can custom install all the “bells and whistles” you desire, however we will put a switch in the system so that if you ever get hit by lightning, have a power surge or the digital control gets knocked out by your h.f. radio transmissions you have the option of having a simple, reliable thermostat.



Why is a high capacity compressor that I see advertised, advantageous?

It is not, as heat moves very slowly, and even more slowly as the temperature drops.  

1.Think of your fridge box as the bilge and the fridge system as a bilge pump and the bilge water as heat.
2. If you had a lot of water leaks into the bilge you would want to stop them, this equates to building a well-insulated fridge box, thus stopping heat leaking into the box.
3. If you have a well-insulated fridge box, you have a smaller heat leak into the box and so you need a smaller more efficient pump (fridge system) to remove it at a regular interval.
4. Try sucking a cup of water out of the bilge with a 1 ½” hose size pump, then try with a ¼” hose size pump and you’ll understand.





We need both a fridge and a freezer; do we need to buy two units?

No, in almost all cases if the boxes are next or near to each other the cold air that spills over from the freezer box will keep you drinks ice cold and veggies fresh and crunchy. We built a custom system that use a small circulating fan and insulated 2” pipes to cool an auxiliary box when the boxes are split either side of the galley range like on the Catalina 42 “Ceilidh”, this works very well, the information can be found on this blog.

Assuming we purchase and have you install a system, what happens if we need spare parts in New Zealand or somewhere else on our circumnavigation?

All the moving components in the system are available in any developed country anywhere in the world. The system was designed with this in mind, we have been there! We offer a cruisers spares package  for those going further a field. The key to the energy efficiency of the system is engineered within the static internal design features.



Where did the Mexicolder system come from?


An ANSWER to SATISFY hundreds of sailors who, over the last  31 years worldwide asked us  “why can’t I have a boat fridge system as reliable as a domestic fridge/freezer?”

Good QUESTION…why not?

We took a blank sheet of paper and years of hands on experience. Then we wrote down all that was good and all that was not good of all the systems available on the market in the mid 1990’s. We kept the good stuff and then tested and tested and tested aboard a cruising sailboat in the severe heat conditions during several summers in the Sea of Cortez Mexico. We then removed all the excess moving parts that were “fluff” but doubled up on the stuff that kept the compressor or “heart of the system” beating nicely.  Then we chose the finest quality materials to build a simple, lightweight and efficient answer to the sailor’s needs and dreams.


 Where can I have a Mexicolder installed?

At the time of writing in Mazatlan Mexico during the months October through May and during the summer in and around the Sea of Cortez, we have all the equipment and tools to install anywhere!. There are independent contractors who can make box modifications, or all the materials available to do it yourself. Check out " Building a box" later on posts.













Energy usage


MexicolderTM

TROPICAL YACHT REFRIGERATION

mexicolder@hotmail.com

Mexicolder Usage Aboard CEILIDH

Measurements
Local
time On Off % on
2100 167 283 37% Thermostat set at 4-3/4
Freezer temperature 23-24 °F
Main box temperature 35 - 38
degrees °F
Vegetable box temperature 55 +/- °F
s/v ceilidh, Catalina 42, April 2004
166 285 37%
0700 149 356 30%
151 362 29%
1115 177 341 34%
175 338 34%
1630 186 285 39%
196 302 39%
2015 184 320 37%
185 332 36%
0820 170 369 32%
168 375 31%
1300 207 326 39%
1800 210 309 40%
2030 195 336 37%
0815 189 379 33%
0730 204 487 30%
Average 181 340 35%
Mexicolder
averaged daily load
40.0 Amp-hr / day
(4.8 amp draw 35% of the time)
 Original Alder-Barbour
averaged daily load
70 Amp-hr / day
(6.0+ amp draw 50% of the time)
Measurement Notes: Box insulation improved to Mexicolder standards, freezer box 2-1/2
size. Ambient daily temperature cycle 70-88 degrees F. Hull side of box in sun from sunrise
to noon. Evaporator (freezer) box and main box kept 1/2 to 3/4 full. Measurements in
seconds & made with stopwatch over several days. System includes 2-inch PVC tubing runs
with a circulation fan to a forward, larger, unimproved box used as vegetable cooler.
Original Alder-Barbour Notes: Old system started up at 7.0 amps for a few minutes then
came down to around 6.1 amps for duration of cycle. Original Catalina box insulation. 65-75
Amp-hr/day agrees with daily observations on a Link 1000 battery monitoring system made
in SF Bay California during summer and cruising Mexico in winter. System 5 years old and
checked to specs in SF Bay by licensed technician before leaving for Mexico. Compressor
seized in Zihuatenajo in December 2003.

Box consideration


MexicolderTM

TROPICAL YACHT REFRIGERATION

mexicolder@hotmail.com    


Handy Hints to keeping your cool in the Tropics from   Mexicolder Tropical Yacht Refrigeration Systems



Box Considerations:
  1. Ideally there should be 5 to 6 inches of closed cell polyeurethane foam on all sides of the box and on the bottom. Lids can get away with 3 inches. Check around the box casing, open the galley draws, perhaps you can squeeze a couple more inches here and there. Add as much foam as possible on engine room bulkheads. A reflective outer surface will help to reduce radiant heat leaking into the box. Closing curtains or hatches to stop the sun beating on the counter top will help no end.
  2. There should be good seals on the lids and front openings are a no-no for energy efficient offshore cruisers, so seal them up with silicon and don’t use them if there is a top entrance too. An easy way to improve the seal on the top is to lay a large place mat or rubber type sheeting on the counter top that can be rolled out of the way to open the box lids. This stops the moisture in humid air from reaching the evaporator and prematurely frosting it up.
  3. Defrost regularly, ice on the plate is an insulator and stops the heat being efficiently removed from the box. NEVER use a sharp implement to remove ice. Transfer all food stuff to a cooler and switch off the compressor. Pour warm water on the plate and allow the ice build up to fall off. Thoroughly clean and dry the area and then after the plate is at ambient temperature switch the unit back on.
  4. Extra unused box space should be filled with gallon or liter containers of fresh water, (or cases of sodas or beer) this acts as a temperature ballast. As produce and items are removed from the box replace the space with more water bottles or drinks or towels or cushions/pillows double wrapped in plastic bags. This means every time you open the box  you don’t suck in as much air at ambient temperature as you have reduced the actual amount of free air space inside.
  5. Make sure the box drains are covered or fitted with a plug.
  6. Hang a white piece of sheeting or canvas over the rail, immediately outboard of the box to reduce the radiant heat gain from the hull when the sun beats upon it.  
  7. When you go to provision, tote a collapsable or solid cooler with you so that pre cooled meat,produce and drinks are put into the box cold.
  8. A small low amp computer cooling fan mounted on top of a p.v.c. tube can be used to circulate air in the box and maintain more even temperatures. On most Danfoss compressors the fan is connected in parallel with the condenser cooling fan, but be sure the total load of both fans does not exceed 0.5 amps at 12 volts, otherwise the black contol box will be damaged. If the fans do exceed the rated load then a relay will need to be fitted. On Mexicolder units this relay is already fitted and so it is a simple job to piggy back spade connectors onto the fan terminals of the relay that sits on the double fan condenser shroud.

All these could be yours


MexicolderTM

TROPICAL YACHT REFRIGERATION

mexicolder@hotmail.com    


Wednesday, May 1, 2013

Life in the balance

I should point out that once you have created equalibrium in your fridge freezer you just need to keep it that way. Any warm stuff going in has to have the heat removed, plus the heat leak into the box from the ambient. Think about it like water dripping into the bilge from a leaky shaft gland. You need to pump that water out otherwise you will eventually sink. If you insulate the fridge freezer well it is akin to stopping a water leak into the bilge and thus the fridge system will have less work to do. Like the Realtor told you Location Location Location!  

With fridges it's Insuation, Insulation, Insulation!

Twenty plus years keeping stuff frozen in the Tropics


MexicolderTM

TROPICAL YACHT REFRIGERATION

mexicolder@hotmail.com    

Yeah! We all know that putting cold stuff in the fridge versus warm stuff will take less amp hours! But just how many less?


For all us amp hour concious cruisers (yes I see you constantly tilting those solar panels to get the max input) the crux for all is how do we manage to keep things frozen aboard with out having to run the main engine and or a generator. Without doubt the biggest consumer of power aboard a yacht sitting at anchor is the refrigeration system. That's why I built the Mexicolder system. I was tired of trying to find gas or diesel, haul it to the boat, listen to the noise, endure the extra heat and then have to maintain all the equipment and on top of this...PAY big bucks on a day to day, week to week, and eventually year to year basis. So with around 500 watts of solar array we now live completely off the grid. We have a freezer full of rock solid meat, fish and seafood,  can email, chat on the ham or ssb, listen to music 24/7 and enjoy the led and tube lighting on board  without a care in the world where the energy comes from.

In fine tuning our life style I always knew that the colder the product going into the box it would take less energy to make cold than hot stuff. I would shun buying ice, figuring heck I have a great fridge freezer and I can make my own which I can....but at what cost?

 Here is a simple example that can be expanded to any food or product:

Take a 6 pack of beer or soda of the truck anywhere during a Mexican summer at 90 deg. F, now I like to drink stuff at around 40 deg.F

So a 6 pack weighs 5 lbs and  90-40 = 50......this is our delta T or temperature difference between the warm and cold drink.

So 5 x 50 = 250 BRITSH THERMAL UNITS (BTU's) of heat energy you need to remove from the 6 pack.

Now if you are using solar energy to charge your batteries you will loose 10% in and out, totalling 20%, this is solar electric to chemical energy back to electrical energy. So add 20% to your 250 BTU's and you now have 300 BTU's of energy to produce using solar panels.

If you were lucky enough to find a store and purchased your beer or soda at 50 deg. F. you would only need to drop it by 10 degrees x 5 lbs and since most solar installations can make enough power when the sun shines we can almost forget about the energy loss going in and out of your battery bank.

So in short  5lbs of beer or soda dropped by 10 degrees = 50 BTU's, a sixth of the energy of the warm stuff.

So if we are doing this on solar energy alone it would mean having SIX TIMES the square area of solar panels to achieve the same result..........COLD DRINKS and rock hard frozen stuff.

If the rest of the stuff you buy is pre chilled with a bag of ice then you will save even more energy as ice is cheap and diesel and gas are not. Also bear in mind that 1 lb of ice in melting sucks 144 BTU's out of your fridge box or roughly an hour of compressor running time. You'll see that ice if and when you can find it is way cheaper than gas or diesel taking all the other costs of maintenance into account.

I rest my case

MexicolderTM

TROPICAL YACHT REFRIGERATION

mexicolder@hotmail.com  

  

Mexicolder Builds superior Tropical yacht refrigeration systems.

 Our systems were designed by a Marine Refrigeration Engineer and have been proven over a fifteen year period aboard many cruising yacht to truly handle the grueling conditions of the Sea of Cortez, Mexico  where the summer day time temperatures may exceed 100 degrees Fahrenheit and occasionally reach 120 degrees F. The industry now recognises what we have been saying for years, Nigel Calder Changes his mind!

Excerpts from "Cold Comfort" Jan 2004 Sail Magazine:

  "For a decade or more I have been an advocate of high-capacity DC holding plate refrigeration for cruising boats. I've recommended such systems to numerous people, have designed them or a number of boats, and have installed them on my own boats. But the technology has changed, and with it my cost/benefit analysis of different refrigeration options. Now I'm faced with having to ignore my own advice." "...I believe the balance has shifted in favor of constant-cycling DC refigeration, even on a hard-core cruising boat." 

About Mexicolder Systems: Our systems utilize the vapor /pressure system and a double air cooled condenser that keeps the high pressure down and thus the amp load too. We can offer custom installation in Mazatlan. Dealers and installers in other ports are welcome to contact us. Other systems on the market use user installable "Quick Connects" between the evaporator plate and the compressor. Over time the vibration, heat, and constant motion on a boat in the tropics take their toll on user installable "quick connect" fittings. These "Quick Connect" fittings begin to leak, which allows the compressor to suck in moist hot air, which destroys the compressor. We have replaced the "quick connects" for numberous cruisers in out of the way places, where there would normaly not have been a refigeration technician available. We believe that long term dependability and increased efficiency are paramount by having connections brazed instead of unsing leak prone "quick connects". All Mexicolder units utilize brazed copper phosphorous connections instead.